A gas duct literally broke off the Kusile’s Unit 1 power station, with Eskom warning it will remain off-line ‘for a few months’

Kusile Unit 1 flue gas duct is broken. Photo: Facebook/AwakeMzansi

Kusile Unit 1 flue gas duct is broken. Photo: Facebook/AwakeMzansi

Published Nov 3, 2022

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Cape Town - As if South Africans have not suffered enough with continued rolling blackouts implemented by failing power utility Eskom, a flue gas duct at one of its power stations literally broke off.

In a statement, Eskom spokesperson Sikonathi Mantshantsha said on October 23, a section of the Kusile Unit 1 flue gas duct (this is equivalent to a chimney in a house) exiting the sulphur dioxide absorber failed on the horizontal rubber expansion joint as well as the compensator, which is a bend to direct the flue gas up the chimney and allow for thermal expansion of the chimney, whilst the unit was on forced shutdown for flue gas de-sulphuration recirculating pump repairs.

“Investigations and assessments are in progress to establish the cause of the failures and to ascertain the extent of the damage as well as the recovery scope of work.

“While it is uncertain at this point, it is anticipated the unit may remain offline for a few months, and this duration shall become clearer over the next few weeks.

“Access to the area has also been restricted as part of precautionary measures,” Mantshantsha said.

He said consultations with various stakeholders, including the original equipment manufacturer, were in progress to determine the best course of action to restore the plant as quickly as possible.

“The failed section of Unit 1 flue gas duct is located inside the flue chimney.

“The ducts are made from steel sections welded together and surrounded by a windshield, which is made of reinforced concrete that also houses the Unit 2 and Unit 3 flue gas ducts.

“Unit 2 was off load at the time, while Unit 3 was generating electricity.

“Unit 4, whose FGD duct is housed on a separate flue chimney, is currently on load generating full load to the national grid,” Mantshantsha said.

As part of precautionary measures put in place, the return to service of Unit 2 has been placed on hold while Unit 3 continues to run at a stable load, Mantshantsha added.